How to adjust clutch cable on harley

how to adjust clutch cable on harley The new style cable with the yellow boot is a TWO PIECE CABLE. After adjusting the clutch it took nearly all of the threads on the cable housing to get the cable adjusted right. motorcycles. 08 35 tighten all loose exhaust bolts. 08 20 align amp install clutch cover. EUR 37. You slackened the clutch cable in the beginning of your Harley clutch adjustment process. how hard do you pull the ferrule to check the 1 16 1 8 nbsp 9 May 2018 Here 39 s a video detailing how to adjust the clutch at the cable and hub on a 2018 Sportster Iron 1200. comAnother Free Video By Bikers for BikersThis is a thorough tutorial video on how to adjust your cable clutch l Jun 06 2014 This video is specifically about making minor adjustments to the clutch cable on your Harley Davidson motorcycle which in turn will adjust how your clutch lever feels. With the external snap ring removed you can now remove the clutch lever pivot pin and set it aside. Apr 05 2010 Step 2 Adjusting the Cable. Tighten this nut up while loosening the screw itself. See the whole lineup of 2021 Harley Davidson motorcyc A proper clutch adjustment should be done as follows Turn out the cable adjustment until the clutch lever rests against the grip. Harley Davidson will notify owners and dealers will inspect the clutch master cylinder for the presence of gas in the fluid if so the dealer will flush the clutch system and rebuild the clutch master cylinder free of charge. Thread the center adjusting nbsp . harley To get a useable setup I have to adjust the clutch so there is tension on or backing out the cable adjustment nut way beyond what is Find many great new amp used options and get the best deals for Stainless Braided 5 quot Clutch Cable 2004 amp Up Harley Davidson Sportster XL1200C at the best nbsp 25 May 2011 To adjust the clutch on your FXE loosen the lock nut on the cable adjuster on the left side of the seatpost of the frame. That retains the clutch lever pivot pin. Friction plate wear also creates slack adjusting nbsp A proper clutch adjustment should be done as follows Turn out the cable adjustment until the clutch lever rests against the grip. Hope this helps. Past couple days played with clutch pack and cable adjustment. Manuals Shop clutch parts https www. Am I correct in assuming I can adjust the cable itself nbsp 22 Mar 2021 https youtu. thesmallengineshop. 19 Aug 2019 To lengthen your cable start by shortening the sheath using the adjuster at the top end. Turn the cable adjuster in until there is a large nbsp Check and adjust clutch amp clutch cable freeplay Inspect engine stabilizers and mounts Inspect fuel valve lines and fittings for leaks Inspect tires tread depth nbsp 31 Aug 2020 To Harley Shovelhead Clutch Cable Replace Install and Adjustment his clutch cable snapped right in the parking lot at Lowbrow Customs nbsp 28 Feb 2021 And the cable clutch allows the location of the friction zone to be adjusted does require occasional adjustment to compensate for clutch wear and cable stretch. Jan 15 2010 Adjusting and lubricating the throttle cables on a Harley Davidson motorcycle is a very simple process that can be accomplished in just a few minutes. Loosen up your clutch cable to allow maximum free play on the clutch lever Step 1 take off primary cover and back off the nut with 11x16 and nbsp 05 Harley Dyna FXDL FXDLI Low Rider Steel Braided Clutch Throttle Cable set 10 quot . Then remove the derby cover nbsp 23 Jul 2019 I currently have it in position 4 but even so with the tiniest pull on the lever the clutch slips. On the Harley Davidson you will need to remove the external snap ring on the underside of the clutch perch. Be sure to achieve free play on the clutch cable to verify that you have proper adjustment on the clutch cable pack and check for the proper specs in your service manual for adjusting the primary chain if your model has the adjustment window . lawabidingbiker. First you need to slide the rubber boot nbsp 30 May 2021 Clutch cables might be made of metal but like any cable they stretch over time creating slack. Master Handlebar Installation Kit 2014 amp UP Harley Went to the Harley dealer and it took forever for the parts guy and I to figure out why we couldn 39 t find the length cable I was asking for a new Softail. Bob teaches you how to adjust the clutch and primary chain on your Harley Softail or Dyna model. 2 Loosen locknut on cable where it enters the primary. 21 Mar 2021 How to adjust the biting point on the hydraulic clutch Can a hydraulic clutch suddenly fail What to choose Hydraulic vs cable clutch and nbsp 13 Jul 2007 1 Remove the access plug on the primary. com clutch assemblies utm_source youtube amp utm_medium description amp utm_campaign How_to_Adjust_Harley_Davidson_Clutch_Ca This is a step by step instructional video on how to properly adjust the clutch and clutch cable on a Harley Davidson. You can likely adjust the first end with just your hand by nbsp 6 Mar 2015 Tools needed t27 torx with ratchet 11 16 wrench 9 16 wrench wrench 7 32 allen wrench Torque wrench This clutch adjustment was nbsp Before anything. there should be enough thred showing for you to move the adjuster up or down as needed. Step Nine Adjust the Clutch Cable Back. net Always follow the instructions in your repair manual when doing repair or maintenance work on a motorcycle. If you own Harley Davidson Motorcycle then adjusting Harley clutch cable is very important. While I m working on a 2006 Night Trai OFFICIAL WEBSITE http www. 05 13 torque cable fitting on cover to 3 ft lbs. The recall began July 25 2016. If adjusted properly the hand lever should have approximately 1 4 quot freeplay before disengaging the clutch. Owners may contact Harley Davidson customer service at 800 258 2464. Follow the step by step instructions below to quickly and efficiently adjust and lubricate the throttle cables on a Harley motorcycle. be GDX6Z0zywo0 H D Softail Clutch Cable Adjustment how to make adjustments to your clutch cable on a Harley Davidson with nbsp 27 Apr 2013 This may be my own naivete when it comes to working on the Harley Adjust the clutch lever with the derby cover off and pull and look to see if nbsp 13 Aug 2020 He 39 s probably ridden 10 plus years on that same clutch cable on his 1975 Harley FL Shovelhead chopper built by The Gasbox back around nbsp 27 May 2009 There are two parts to the clutch adjustment the pushrod adjustment and the cable free play adjustment. jpcycles. Pull out the cable to adjust slack and then tighten up the May 25 2011 To adjust the clutch on your FXE loosen the lock nut on the cable adjuster on the left side of the seatpost of the frame. Now you ll want to return the tension back by adjusting to tighten rather than loosen. So I adjusted it per the service manual like have before. Adjust the push rod release until the clutch release Apr 18 2004 Most cables have an adjustment covered by a rubber boot usualy in the middle of the cable. To eliminate the play turn the nbsp when you adjust the clutch after adjusting the setscrew and then the cable adjuster . 62. With the primary cover off the bike pull in the clutch lever and rotate the clutch assembly by hand. It will help you to keep your vehicle safe and responsive for. Often cable adjustments are made to vary the amount of friction zone nbsp Grabbing the adjustment screw between two fingers any play in the clutch pack can be felt by pushing and pulling against the screw. Now remove the derby cover and loosen the locknut on the clutch release pushrod adjuster in the center of the clutch assembly. How to Adjust Harley Davidson Throttle Cables. Turn the adjuster in as far nbsp 12 Sep 2011 First loosen the cable adjuster to give as much slack as possible basically you 39 re shortening the cable sheath . Next grab the clutch cable and pull it in an outward motion to remove it from the clutch perch. This should be anywhere from 1 8th inch to 3 16th inch. You have to grab the cable and gently pull it to take the measuement. 24 May 2021 Having problem with the clutch cable on your Harley Shovelhead Follow along with Todd as he gives an in depth look and tips on how to nbsp 30 May 2015 Make sure you get the adjustment screw inside the derby cover ALL THE WAY IN before you back it out 1 4 to 1 2 turns. rec. You must nbsp Taken off a 2019 softail complete clutch cable 2018 2020 softail style 66 quot long end to end not counting the inside wire. No need to even mess with the trans cover and disconnect the cable. They measure from the boot and you only replace the top half. To adjust the actual clutch on your Harley Davidson check out the completely free tutorial video for that on this page. Thread the center adjusting nbsp Adjust clutch cable to about 1 8 free play at the lever. You should be able to find a nut on the adjuster screw which can be slowly turned using your tools. This measuement is is taken between the clutch perch and the cable. Turn the adjuster in as far as it will go. TO ADJUST FOR PROPER CLUTCH PUSH ROD CLEARANCE turn the push rod adjusting screw inward clockwise until contact is made with the pushrod then back off the screw 1 8 quot turn and tighten the locknut. 05 55 clean casing of oil amp install new gasket. Move the boot up out of way take two pairs of pliers hold the bottom part of the adjust with one set the loosen the nut with the other. Grab two wrenches and adjust as necessary. Dec 09 2002 If you need to adjust your clutch cable you need to check the end play on the clutch cable. This is important to prevent sticking and potential problems read more How to Install amp Adjust a Clutch Cable on a Harley Davidson. Visit http www. Then make sure you nbsp Clutch adjustment procedures and hardware on all Harley Davidson Big Turn the small clutch cable adjuster nut with your fingers until the nut is at the top of nbsp 1 Jul 2019 Separate the clutch cable from the frame and access the cable the clutch adjustment process for 5 and 6 speed Harley Davidson big twins. Jun 30 2013 My clutch cable had gotten a pretty good ways out of adjustment maybe a little over 1 4 quot free play between the ferrule on the end of the cable housing and the lever bracket. 20 postage nbsp So I call six Florida Harley dealers today and the answers were split. Was EUR 47. 30 Sep 2018 Slight clutch adjustments can be made at the cable at the front of the bike. Jun 12 2021 Harley Clutch Adjustment on a Softail or Dyna. 03. EUR 13. Your service manual will help you find the appropriate tightness but you should also check in with your clutch for feel as how to install amp adjust a clutch cable on a harley davidson install new clutch cable onto cover. Once this cable is loose locate the clutch adjuster and turn this around until the cable is loose. 09 13 install lever snap ring. how to adjust clutch cable on harley